OSU College of Arts and Sciences Department of Astronomy

MODS Mechanical Systems

Overview

Each MODS spectrograph has up to 29 remotely-operted mechanisms organized into 11 major mechanism groups:

Module Mechanism
Type
Number of Actuators Number
Instrument Hatch 2-position Linear 1 (open/closed) 1
Calibration System 2-position Linear 1 (in/out) 1
AGw Camera Stage Compound 4 (x-y, focus, filter select) 1
Slit Mask Select/Insert Indexed Linear 2 (mask select & insert/retract) 1
Dichroic Beam Selector Indexed Rotary 1 (3-position select) 1
Collimator Mirror Tip/Tilt/Focus Continuous Linear 3 (tip/tilt/focus) 2: 1/channel
Grating Select Turret Indexed Rotary 1 (4-position select) 2: 1/channel
Grating Tilt Drive Tilt 1 (tilt) up to 6: 3/Turret
Camera Shutter 2-position Linear 1 (open/shut) 2: 1/channel
Camera Focus Continuous Linear 1 (in/out) 2: 1/channel
Camera Filter Wheel Indexed Rotary 1 (8-position select) 2: 1/channel

The MODS baseline configuration will have 1 imaging flat, 1 grating, and 1 double-pass prism installed in each of channel.


Details

Detailed descriptions of each mechanism group are given below, with mechanisms listed in the order that they appear to incoming photons (i.e., from the instrument hatch to the CCD detectors).

Instrument Hatch

Function:
The instrument hatch covers the entrance to MODS from the telescope light path. It consists of two sliding doors that meet in the middle with an overlap seal. The opening is rectangular to admit light into the central science and offset guide fields.

The hatch is open while MODS is in use, and closed to keep foreign material falling onto the MODS focal plane when not in use. In addition, the hatch is closed when making wavelength and internal flat-field calibrations. This prevents MODS calibration light from leaking back into the LBT environment, and similarly prevents outside light from entering MODS (allowing calibrations during daytime or with the enclosure lights on).

Number:One per MODS
Mechanism:Dual-Direction Belt Drive sliding doors
Drive:NEMA 34 drive stepping motor
Sensors:P&F 8mm precision home switches

Calibration System:

Function:
The calibration tower is located immediately below the hatch, mounted on a 1-axis linear slider. The tower carries a projection optics that direct light from the calibration system integrating sphere into the MODS. The projection optics consist of a pupil mask at the exit port of the integrating sphere, a pickoff mirror at the base of the tower, and a projection lens located at the output end of the tower (located just above the slit). The lens projects a pseudo-pupil image onto the grating, mimicing the central obscuration of the LBT secondary mirror. During science observations, the calibration tower is stowed out of the MODS science beam.

Number:One per MODS
Mechanism:THK Linear Slide and stepper motor (pickoff)
Drive:NEMA 34 drive stepping motor & electric brake
Sensors:P&F 8mm precision home switches

AGw Camera Stage:

Function:
X-Y stage to carry the pair of LBT facility off-axis acquisition/guide and wavefront sensing cameras (known collectively as the "AGw"). The system includes a pickoff mirror (prism), collimator optics, a beam splitter to divide the light between the AG camera and the off-axis "slow" WFS camera), the AG camera filter wheel, reimaging optics and a focus mechanism. The patrol field of the AGw Camera Stage is shown in this diagram (coming soon).

Number:One per MODS
Mechanism:X-Y stage and drive motors, 4-position rotary filter wheel, focus mechanism
Drive:NEMA 23 drive microstepping motor & electric brake
Sensors:P&F 5mm precision home switches

Slit Mask Select/Insert:

Function:
24-slot slit mask magazine carrying the slit masks with an insert/retract system to deploy masks in the focal plane. These masks include a suite of fixed long-slits curved to match the focal plane, and observer-designed, custom-made multi-slit masks machined off site and loaded into MODS each night. The unit may also carry a future (post-baseline) Integral Field Unit (IFU). The unit also includes an embedded barcode reader to scan barcode labels on the masks to verify their identity before inserting them into the science aperture.

The changer removes a slit mask from the cassete and deploys it at the focal plane, and then removes the mask and stows it in the cassette magazine when no longer in use.

Number:One per MODS
Mechanisms:THK Linear slides, Bishop-Wisecarver rails, & drive motors
Drives:NEMA 34 drive microstepping motors, harmonic reducer & electric brakes
Sensors:P&F 5mm & 8mm precision home switches
 MicroScan CCD-3 barcode scanner

Dichroic Beam Selector:

Function:
The beam selector is located below the slit plane and post-slit AG stage. It consists of an indexed rotary drum carrying a dichroic beam splitter, a silvered imaging flat, and an open position. Selecting a position sets up one of three main beam-receiving modes of MODS:
  1. Dual Mode: inserts a dichroic beam splitter for Blue+Red channel operation
  2. Red-Only Mode: inserts a flat mirror directing light into the red channel and bypasses the blue channel.
  3. Blue-Only Mode: an open position that allows light to pass straight into the blue channel, bypassing the red channel.

Number:One per MODS
Mechanism:Drum with bull gear, pinion drive gear, spindle bearings, and drive motor
Drive:NEMA 34 drive microstepping motor & electric brake
Sensors:P&F 8mm precision home & code switches

Collimator Mirror Tip/Tilt/Focus:

Function:
The MODS collimator mirror cell is mounted on three (3) linear actuators to provide focus (piston), and tip/tilt beam steering motions. Blade and torsion flexure constrain motion in translation perpendicular to the beam and torsion about the optical axis. The tip/tilt motion is used for both coarse alignment (to compensate for the dichroic being in/out of the beam), and in real-time beam-steering mode to compensate for gravity-induced flexure of the spectrograph.

Number:Two (2): one each per red & blue channel
Mechanism:Three (3) THK linear slides, harmonic reducers, and drive motors
Drive:NEMA 17 drive microstepping motor & harmonic reducer
Sensors:P&F 5mm precision home switches

Grating Select Turret:

Function:
Rotary turret consisting of a large bull gear and pinion drive gear that can select one of four (4) positions that carry up to three (3) gratings and (1) fixed imaging flat mirror. Each position is kinematically docked for high repeatability. Gratings are tilted using the Grating tilt drives.

Note that because of the cable wraps for the grating-tilt drives, this mechanism cannot move through an arbitrary number of rotations, and is constrained to move 0-270° CW and CCW (i.e., it cannot rotate through the 270-360&\deg; quadrant). Thus, while a rotary system, the effective drive topology is the same as that of an indexed linear drive.

Number:Two (2): one in each channel
Mechanism:Custom bull gear, bearing, drive motor, pinion drive gear
Drive:NEMA 34 drive stepping motor & Bayside reducing gear
Sensors:P&F 5mm precision code switches

Grating Tilt Drive:

Function:
Pre-loaded worm gear driving a 15-inch 120° sector gear to tilt the gratings with high precision and repeatability to select the central wavelength and/or order of interference used. Each grating in the Grating Select Turret has its own independent tilt drive (the imaging flats are not driven, but are mechanically tilted during optical alignment and then locked down). Torque-limited couplings are used to provide safetly against overdriving the grating. Each gratings is individually counterweighted to provide precise balance about the tilt axis.

While technically a "rotary" mechanism, because the sector gear is constrained to 120° the effective drive topology is the same as that of a 1-axis linear mechanism.

Number:Three (3) per Grating Select Turret per channel
Mechanism:15-inch 120° sector and worm gears, and drive motors
Drive:NEMA 23 worm drive stepping motor, harmonic reducer, & torque-limited coupling. reducing gear
Sensors:P&F 5mm precision home & limit switches

Note: In the baseline deployment of MODS1 and MODS2, one of the grating cells in each grating wheel will be occupied with double-pass prisms. Since these do not require active tilt drives, we will use an imaging flat cell, so the mechanism count is reduced by 2 mechanisms/MODS.

Camera Shutter:

Function:
The shutter for each camera is located on the inside flange of the camera corrector lens cell. This locates the shutter near the pupil plane, resulting in very little field-dependent "shading" due to finite shutter open/close time. The shutter is a 2-bladed, belt-driven mechanism. The shutter blades are composed of a graphite epoxy skin on a foam core, with foam seals are used to make the shutter light-tight. The shutter blades require 0.3-sec to open and close, giving a 0.27-second minimum exposure. The shutter opens along the slit axis, so that all wavelengths at a given slit position are exposed simultaneously (no wavelength-dependent shutter function), while there is a slight shading of 0.4% along the slit for a 1-second integration, up to 1.5% for the shortest 0.27-sec exposure. The shutter aperture is 430mm x 230mm.

Note that while the motion of the shutter blades is rotation about one side, because this rotation is constrained to between 0 and 90°, the effective drive topology is the same as a 2-position linear mechanism.

Number:Two (2): one in each camera (red & blue)
Mechanism:Belt-and-gear drive with a single drive motor.
Drive:NEMA 23 drive microstepping motor with gear reduction and a timing belt drive
Sensors:limit switches on each blade for open/closed
Other:Knob on the motor shaft for manual override

Camera Focus:

Function:
Moves the camera primary mirror to focus the camera. Because the camera is an off-axis design, this mechanism uses three (3) coupled linear actuators geared slightly differently to provide the required coordinated translate/tilt motion to keep the mirror optically aligned.

Number:Two (2): one in each camera (red & blue)
Mechanism:Belt-and-gear drive with a single drive motor.
Drive:NEMA 23 drive stepping motor
Sensors:P&F 5mm precision home & limit switches

Camera Filter Wheel:

Function:
8-position rotary gear-driven filter wheel with radially-mounted filter cells, one per camera. The filter wheel is driven using a pinion gear and a custom bull gear. Filter wheel positions are kinematically docked for high precision and repeatability. Filters are mounted in permanent metal cells that are inserted/removed radially and kinematically dock into position.

Number:Two (2): one in each channel
Mechanism:Custom bull gear, spindle bearing, drive motor, pinion drive gear.
Removable machined filter cells are radially inserted and kinematically dock.
Drive:NEMA 23 worm drive stepping motor
Sensors:P&F 8mm precision code switches


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Updated: 2011 May 3 [rwp]